5 Things to Know Before Packing Power Tool Batteries in Your Carry-On

We may earn commission from qualifying purchases through affiliate links - at no extra cost to you.
Updated in January 2026 | By John

As a power tool owner, you may be wondering if you can bring your batteries on a plane. The answer is it depends.

In this blog post, we’ll discuss the FAA regulations regarding power tool batteries, as well as some tips for flying with your power tools safely.

Can You Bring Power Tool Batteries On A Plane

5 Things to Know Before Packing Power Tool Batteries in Your Carry-On

1. Check the airline’s regulations:
Not all airlines allow power tool batteries in carry-on luggage. Be sure to check the airline’s website before you pack.

2. Remove the batteries from the power tools:
This will help to reduce the risk of a fire in the event of a battery failure.3. Pack the batteries in a separate, insulated bag:
This will help to protect the batteries from heat and cold.

4. Label the bag with the words Lithium Battery:
This will help airport security personnel identify the batteries and handle them properly.

5. Be prepared to show the batteries to security personnel:
They may ask you to remove the batteries from the bag and show them individually.

Can You Bring Power Tool Batteries on a Plane?

Power tool batteries are a common item for people to travel with, especially if they are going to be using power tools at their destination. However, there are some restrictions on bringing power tool batteries on a plane, so it’s important to know what they are before you pack your bags.

TSA Regulations on Power Tool Batteries

The Transportation Security Administration (TSA) has the following regulations on power tool batteries:

Lithium-ion batteries must be carried in your carry-on luggage.
Lithium-ion batteries must be protected from short circuits.
Lithium-ion batteries must not exceed 100 watt-hours (Wh).
Lithium-metal batteries are prohibited in checked baggage.

What Does This Mean for You?

If you have a power tool battery that meets the TSA’s regulations, you can pack it in your carry-on luggage. However, you need to make sure that the battery is protected from short circuits. This means that you should not pack the battery loose in your bag. Instead, you should put it in a protective case or wrap it in bubble wrap.

If you have a power tool battery that exceeds the TSA’s regulations, you will not be able to bring it on a plane. You will need to either ship the battery ahead of time or leave it at home.

Tips for Traveling with Power Tool Batteries

Here are a few tips for traveling with power tool batteries:

Pack the batteries in a protective case or wrap them in bubble wrap.
Make sure the batteries are not loose in your bag.
Do not check lithium-metal batteries in your luggage.
If you have any questions, contact the TSA before you travel.

Conclusion

By following these tips, you can safely travel with your power tool batteries. Just remember to pack them in a protective case, make sure they are not loose in your bag, and do not check lithium-metal batteries in your luggage.

Also Read: Can You Fly With Power Tool Batteries

FAQs about bringing power tool batteries on a plane

Can I bring power tool batteries on a plane?

Yes, you can bring power tool batteries on a plane. However, there are some restrictions on the size and type of batteries that you can bring.

What are the restrictions on power tool batteries?

The following restrictions apply to power tool batteries:

Lithium-ion batteries must be 100 watt-hours (Wh) or less.
Lithium-ion batteries must be in a carry-on bag.
Lithium-ion batteries must be protected from short circuits.
You may bring up to two spare lithium-ion batteries in your carry-on bag.
You may not bring lithium-ion batteries in your checked luggage.

What if my power tool battery is larger than 100 Wh?

If your power tool battery is larger than 100 Wh, you must contact the airline in advance to get permission to bring it on the plane.

What if my power tool battery is not lithium-ion?

If your power tool battery is not lithium-ion, it is not subject to the same restrictions. You can bring it on the plane in your carry-on bag or checked luggage.

What if I have a medical device that requires a lithium-ion battery?

If you have a medical device that requires a lithium-ion battery, you may bring it on the plane in your carry-on bag. You must declare the battery to the airline at check-in.

Additional tips for bringing power tool batteries on a plane

Pack your power tool batteries in a separate bag from your other belongings.
Label the bag with the words Lithium-ion battery.
Make sure the batteries are turned off and disconnected from any devices.
Keep the batteries in a cool, dry place.

About The Author

Hi, I’m John, the creator of this site.
With years of hands-on gardening experience, I’m passionate about growing fresh fruits and vegetables and making gardening easy for everyone.
Here, I share tips, ideas, and inspiration to help you enjoy a thriving garden—no matter your skill level!