Why Does My Chainsaw Chain Keep Coming Off? (And How to Fix It)

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Updated in April 2025 | By John

Chainsaw Chain Keeps Coming Off

Your chainsaw is a powerful tool that can be used for a variety of tasks, from cutting down trees to clearing brush. But when the chain keeps coming off, it can be a major pain. There are a few reasons why this might happen, and in this blog post, we’ll discuss the most common ones and how to fix them. So if you’re tired of dealing with a loose chain, keep reading!

Why Does My Chainsaw Chain Keep Coming Off

Why does my chainsaw chain keep coming off?

There are a few reasons why your chainsaw chain might keep coming off.

The chain is too loose:
If the chain is too loose, it will be more likely to come off. Make sure to tighten the chain according to the manufacturer’s instructions.

The chain is worn out:
A worn-out chain will be more likely to come off. Replace the chain if it is damaged or worn out.

The bar is bent:
A bent bar can cause the chain to come off. Straighten the bar or replace it if it is bent.

The sprocket is damaged:
A damaged sprocket can cause the chain to come off. Replace the sprocket if it is damaged.

You are using the wrong type of chain oil:
Using the wrong type of chain oil can cause the chain to come off. Make sure to use a chain oil that is specifically designed for chainsaws.

Why Does My Chainsaw Chain Keep Coming Off?

Causes

There are a few possible reasons why your chainsaw chain might keep coming off. Here are some of the most common:

Improper tensioning:

If the chain is too loose, it will be more likely to come off. To check the tension, grab the chain with your fingers and try to move it up and down. There should be about 1/8-inch of play between the chain and the bar. If there is more than that, tighten the chain.

Dull chain:

A dull chain will not grip the wood as well, which can make it more likely to come off. To check the sharpness of your chain, run it over a piece of scrap wood. If the chain skips or does not cut cleanly, it is time to sharpen it.

Damaged bar:

If the bar is damaged, it can cause the chain to come off. Look for cracks or other damage to the bar. If you find any damage, replace the bar.

Incorrect sprockets:

The sprockets on your chainsaw are responsible for driving the chain. If the sprockets are worn out or damaged, they can cause the chain to come off. Check the sprockets for wear and tear and replace them if necessary.

Solutions

Once you have identified the cause of the problem, you can take steps to fix it. Here are some solutions for each of the causes listed above:

Improper tensioning:

To tighten the chain, loosen the locknut on the bar and then turn the tensioning screw clockwise until the chain is snug against the bar. Retighten the locknut.

Dull chain:

To sharpen the chain, you can use a chainsaw file or a chainsaw sharpening tool. Follow the manufacturer’s instructions for sharpening your particular chain.

Damaged bar:

If the bar is damaged, you will need to replace it. To do this, remove the old bar and install the new one. Make sure that the new bar is the correct size for your chainsaw.

Incorrect sprockets:

To replace the sprockets, remove the old sprockets and install the new ones. Make sure that the new sprockets are the correct size for your chainsaw.

Prevention

You can prevent your chainsaw chain from coming off by following these tips:

Tension the chain regularly:

Check the chain tension every time you use your chainsaw. If the chain is too loose, tighten it.

Sharpen the chain regularly:

A sharp chain will grip the wood better and be less likely to come off. Sharpen the chain according to the manufacturer’s instructions.

Inspect the bar regularly:

Look for cracks or other damage to the bar. If you find any damage, replace the bar.

Use the correct sprockets:

Make sure that the sprockets on your chainsaw are the correct size for your chainsaw.

By following these tips, you can help prevent your chainsaw chain from coming off.

Also Read THis: Why Does My Chainsaw Keep Stalling

FAQs: Why Does My Chainsaw Chain Keep Coming Off?

Why does my chainsaw chain keep coming off?

There are a few reasons why your chainsaw chain might keep coming off. Here are the most common:

The chain is too loose: If the chain is too loose, it will be more likely to come off. To check the chain tension, follow the instructions in your chainsaw owner’s manual.

The chain is worn out: A worn-out chain will not grip the wood as well, which can cause it to come off. If the chain is more than 1/8 (3mm) worn, it should be replaced.

The bar is bent: A bent bar can cause the chain to come off. If the bar is bent, it should be straightened or replaced.

The sprocket is worn out: A worn-out sprocket will not drive the chain properly, which can cause it to come off. If the sprocket is worn out, it should be replaced.

The chain brake is not working properly: The chain brake is designed to stop the chain from moving if you let go of the handle. If the chain brake is not working properly, it could allow the chain to come off.

How do I tighten the chain on my chainsaw?

To tighten the chain on your chainsaw, follow these steps:

1. Turn off the chainsaw and disconnect the spark plug wire.
2. Locate the chain tensioner. It is usually a screw or a lever located on the side of the chainsaw.
3. Use a screwdriver or wrench to turn the tensioner clockwise. This will tighten the chain.
4. Check the chain tension. The chain should be snug against the bar, but not so tight that it is difficult to turn.
5. Reattach the spark plug wire and start the chainsaw.

How do I replace a chainsaw chain?

To replace a chainsaw chain, follow these steps:

1. Turn off the chainsaw and disconnect the spark plug wire.
2. Remove the old chain.
3. Align the new chain with the bar.
4. Insert the new chain into the bar.
5. Tighten the chain tensioner.
6. Reattach the spark plug wire and start the chainsaw.

How do I prevent my chainsaw chain from coming off?

There are a few things you can do to prevent your chainsaw chain from coming off:

Keep the chain properly tensioned: The chain should be snug against the bar, but not so tight that it is difficult to turn.

Inspect the chain regularly for wear and tear: If the chain is worn out, it should be replaced.

Keep the bar straight: A bent bar can cause the chain to come off.

Replace the sprocket regularly: A worn-out sprocket will not drive the chain properly, which can cause it to come off.

Use the chain brake properly: The chain brake is designed to stop the chain from moving if you let go of the handle.

What should I do if my chainsaw chain comes off while I’m using it?

If your chainsaw chain comes off while you’re using it, follow these steps:

1. Turn off the chainsaw and disconnect the spark plug wire.
2. Remove the chain from the bar.
3. Inspect the chain for damage. If the chain is damaged, it should be replaced.
4. Inspect the bar for damage. If the bar is damaged, it should be repaired or replaced.
5. Reattach the chain to the bar and tighten the chain tensioner.
6. Reattach the spark plug wire and start the chainsaw.

Note: If you are not comfortable performing these repairs, it is best to take your chainsaw to a qualified service technician.

About The Author

I am John, and I am the creator of this website. I have been in the woodworking industry for about 5 years. I developed my passion for DIY projects around the house when I was in high school. I have discovered a new appreciation for those who have the experience to pass along their expertise. They know what works best and are able to help others. I am proud to be among them.

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